Base Layers & Intimates Development

Bodywear developed for comfort, stretch and skin-touch performance.

TB Group develops yoga sets, ski base layers, thermal underwear, lounge bodywear and intimates with controlled fabric softness, stretch recovery, fit balance, seam comfort, support level and bulk quality execution.

Process Flow

How a bodywear program moves.

Close-body products require stronger control on comfort, stretch, recovery, support, opacity and seam feel. The process keeps these risks visible for the buyer.

Buyer Brief

Define activity, season, bodywear category, target compression, handfeel, support level, price and delivery plan.

Fabric Direction

Select nylon, polyester, cotton, modal or thermal blends with the correct Spandex level and skin-touch comfort.

Body Fit Engineering

Control stretch, recovery, seam comfort, waistband tension, support placement, opacity and close-body measurement.

Cost & Allocation

Match the category to the right factory by sewing skill, intimate/activewear capability, compliance, MOQ and lead time.

Prototype Sample

Check wearing comfort, movement, support, elastic pressure, fabric handfeel and construction feasibility.

Fit & Wear Test

Review stretch recovery, opacity, thermal comfort, seam irritation, washing and shape retention.

Bulk Control

Manage fabric booking, cutting, sewing, elastic application, finishing, inline QC and final inspection.

Shipment Handover

Confirm packing, size ratio, quality documents and shipment readiness for buyer review.

Development Lab

What we control before bulk.

For bodywear, the garment sits directly on skin. We review fabric handfeel, elastic pressure, seam comfort, support level, opacity and wash stability before production starts.

Fabric Nylon / poly / cotton / modalStretch Spandex / recoveryComfort Soft touch / seam pressureFit Body map / supportQC Opacity / wash / elastic
01

Comfort Fabric Engineering

Fabric is selected by touch, stretch, recovery, breathability, thermal value, opacity and support requirement.

02

Body Mapping & Fit Control

Waistband, underband, neckline, inseam, sleeve and body length are corrected for comfort and movement.

03

Seam & Elastic Engineering

Flat seam, clean seam, soft elastic, underband pressure and label placement are reviewed to avoid skin irritation.

04

Factory Readiness

Factories are matched by activewear, intimates or base-layer sewing experience, needle control, QC discipline and capacity.

Sustainable Direction

Responsible comfort fabric options.

When needed, TB Group can guide recycled, cotton/modal and longer-lasting fabric directions at development stage.

Recycled Performance Yarn

Recycled polyester or nylon can be reviewed for yoga and base-layer programs when stretch and handfeel meet the target.

  • Recycled yarn option
  • Stretch recovery check
  • Colorfastness review

Responsible Cotton / Modal Direction

For thermal and lounge bodywear, cotton/modal blend options can support soft handfeel and daily comfort.

  • Cotton/modal blends
  • Soft touch direction
  • Wash stability review

Durability & Reduced Waste

Better fabric approval and fit testing reduces remake cycles and supports longer product use.

  • First sample accuracy
  • Elastic durability
  • After-wash shape retention
Quality Gates

Approval gates for bodywear confidence.

Each gate protects comfort, stretch and fit before bulk production.

Gate 01

Fabric Approval

Handfeel, GSM, stretch, recovery, opacity and color are approved.

Gate 02

Fit Approval

Body fit, waistband tension, underband support and seam comfort are corrected.

Gate 03

Wear Test Approval

Movement, thermal comfort, washing, pilling and recovery are reviewed.

Gate 04

Bulk Inspection

Measurement, elastic, sewing, packing and defect level are checked.

Start To Finish

One visible route for buyers.

This is the route a buyer can follow from first idea to delivery-ready bulk.

BriefCategory, season, function.
FabricSoftness, stretch, GSM.
FitBody map and support.
SampleProto and wear test.
CostFactory and MOQ.
BulkSewing and finishing.
ShipInspection and delivery.
Ready For Review

Explore bodywear collection or start a new program.